Friday, June 6, 2014
How to Lower Your 883 Sportster
You can lower the front and the back of a Harley. Numerous aftermarket vendors sell "drop in" fork lowering kits that will lower your front end. But lowering the front end decreases ground clearance, which means your bike will no longer -- barely -- clear that parking lot speed bump. Getting hung up on that bump will damage your bike. Since this is an 883 Sportster, usually an entry-level Harley, a better place to begin might be to slightly lower the rear end by installing shocks that are one inch under stock length. Your seat will be lower, and an entry-level biker can do it himself.
Instructions
- 1
Raise the Sportster to fully upright and level by slightly raising the bike on a motorcycle jack, by driving the front wheel into a motorcycle chock, or by clamping the front wheel upright in a motorcycle clamp.
2Unbolt the lower right shock mounting bolt that connects the old shock absorber to the frame. The bolts on Sportsters shipped after 2005 come off with an Allen socket. Earlier models unfasten with a deep well hex socket.
3Remove the bolt, nut and washer. Remove the top mounting bolt on the right shock and save all the hardware.
4Remove the left shock by repeating these steps.
5Spread three or four drops of thread locker over the screws of all the mounting bolts with your finger. Bolt the new, 1-inch-under-standard-length shock absorbers into the same holes with the same bolts that held the original shocks in place. Use a torque wrench and an Allen or deep well hex socket to tighten the bolts to 48 foot pounds of torque.
6Lower the jack or remove the bike from the chock or clamp. Push the rear end of the bike down and let it rebound up to be sure that the new shocks work.
Thursday, March 6, 2014
The Harley Davidson 883 Wont Run
All Harleys, including your Harley-Davidson 883 Sportster, are fundamentally simple machines. They move because an electrical spark ignites a mixture of gasoline and air in a cylinder. The resulting explosion drives the cylinder down. The linear motion is translated into a circular motion that eventually turns your rear wheel. Your Sportster will not run when there is no spark, no air, no gas, no expulsion of the exhaust that results from the explosion or when any of all that is not just right. If your Sportster wont run, walk up to it and do the following.
Instructions
- 1
Inspect the spark plug wires on the left side of the bike just above your engine. Trace the wires from a rectangular box, called a coil, under the seat to the spark plugs which stick out of the tops of your cylinder heads. Push loose connections back together with your fingers.
2Unscrew your spark plugs from the heads by turning them counterclockwise with a padded spark plug socket and a socket ratchet or breaker bar. Remove the plugs and examine them. The spark plug electrodes should be light gray or tan.
3Clean plugs that are fouled with a nail file. Measure the distance between each pair of electrodes with a feeler gauge. The electrodes should be .040 inch apart.
4Correctly gap the spark plugs with a spark plug gapping tool, as needed.
5Remove the Allen bolt and washer that connect a tab on the back of the seat to the fender. Use an Allen wrench to turn Allen bolts. Pull the seat up -- and back -- to remove.
6Bridge the positive and negative terminals on the battery with a 12-inch length of insulated wire. Ensure the connection sparks.
7Examine the battery terminals and cables. Clean corroded cables with a small wire brush. Charge batteries that do not spark with a motorcycle battery charger for four hours.
8Replace the seat. Bolt the fender tab to the fender. Shift the motorcycle into neutral.
9Open the gas cap. Visually inspect the tank to ensure it contains gasoline.
10Open the petcock. Fully extend the enricher knob. Start the motorcycle. Push the enricher knob halfway in after 30 seconds.
11Push the enricher knob completely in when the top of the engine under your right hand becomes warm to the touch.
12Twist the throttle and allow the Sportster to run. Release the throttle. If the engine dies the throttle speed or the fuel adjustment screw are improperly adjusted. If the engine dies turn off the motorcycle.
13Unfasten and remove the air cleaner cover on the right side of the motorcycle with an Allen wrench for carbureted motorcycles. Remove the air cleaner under the cover using a Torx wrench.
14Turn the throttle while you stare at the right, upper quadrant of the carburetor. Observe the throttle cam that is mechanically connected to the throttle with the throttle cables.
15Start the motorcycle. Use a flathead screwdriver to adjust the idle speed upward until the motorcycle will continue to run without stalling.
16Turn off the motorcycle. Replace the air cleaner and the air cleaner cover.
Saturday, October 26, 2013
How to Trick Out Your 883 Sportster
Part of the Harley mystique has always been the personalization of the bikes by their riders. Long ago, cheap, used police and Army surplus bikes were stripped down and souped up by men who had to make or modify many of their parts. Now the personalization of Harleys is one of the motor companys most important revenue streams. Harley invites numerous simple modifications to their motorcycles in hopes of selling you the pieces you need. So, anyone can make three quick changes. Exchange the standard seat for one you like better. Install new mufflers to make your bike a little faster. And, install a sissy bar so she wont fall off the back.
Instructions
- 1
Remove the Allen or Phillips head screw and washer that fastens the tab on the back of your seat to the rear fender with a Phillips head screw driver or an Allen key. Remove the seat by pulling the seat up and back.
2Install a new seat by pushing the new seat down and forward. Refasten the seat tab to the fender with the key or screwdriver.
3Remove the trim bolts on the sides of each rear fender holding the nut inside the fender still with an open end wrench and turning the exposed bolt head with a socket wrench and socket. Apply thread locker (a kind of glue for bolts and screws) to the docking bolts included with a sissy bar mount.
4Replace the bolts you just removed with the sissy bar mount docking bolts. Loosely screw the original hex bolts and washers inside the fender to the ends of the docking bolts.
5Push the notches on the two sissy bar mounting plates onto the docking bolts. Tighten the nuts on the docking bolts with an open end wrench.
6Stick the sissy bar sides into the openings on the mounting plates. Secure the sissy bar to the mounting plates with the Phillips head or Allen screws included with your sissy bar kit.
7Loosen the heat shields on your exhaust pipes by opening the worm clamps with a flathead screwdriver.
8Loosen the 4 bolts that hold your exhaust pipes to the exhaust manifold with a socket wrench and socket.
9Remove the bracket that fastens your exhaust pipe to the belt drive cover with an open end wrench. Loosen the clamp that connects the mufflers to the header pipes using a screw driver.
10Unfasten the mufflers from the exhaust bracket by removing the four exhaust bracket bolts with an open end wrench. Pull the mufflers off the exhaust pipes.
11Replace the old mufflers with the new mufflers. Clamp the new mufflers to the old pipes.
12Reconnect the exhaust to the exhaust bracket and the belt drive cover. Re-tighten the exhaust manifold flange bolts and retighten the heat shields.