Friday, May 2, 2014
How to Install a Fuel Pump on 1991 Mazda 626 LX
The Mazda 626 is a series of cars manufactured by Mazda for the export market from 1979 to 2002. The 1991 Mazda 626 was a mid-size car, and the LX designator indicates a trim level in the United Kingdom. The engine for the 1991 Mazda 626 uses fuel injection, which requires the fuel pump to deliver pressurized fuel. The fuel pump for this vehicle is accessible from the rear passenger compartment.
Instructions
- 1
Start the engine, and remove the relay connector under the left side of the instrument panel. Allow the engine to stall, and turn the ignition switch off. Connect the relay connector.
2Disconnect the cable for the negative battery terminal with a socket wrench. Press the clip on each end of the rear seat to release the cushion, and remove the rear seat cushion. Detach the electrical connector for the fuel pump assembly. Remove the screws on the access cover for the fuel pump assembly, and open the access cover.
3Detach the fuel lines from the fuel pump assembly, and remove the mounting screws on the fuel pump assembly with a socket wrench. Discard the old gasket for the fuel pump assembly. Disconnect the electrical connector for the fuel sending unit, and remove the mounting nuts for the fuel sending unit. Disconnect the fuel sending unit from the fuel pump.
4Attach the fuel sending unit to the new fuel pump, and fasten the mounting nuts for the fuel sending unit with a socket wrench. Connect the electrical connector for the fuel sending unit, and place a new gasket on the fuel tank. Install the fuel pump assembly into the fuel tank, and fasten the mounting screws for the fuel pump assembly. Attach the fuel lines to the fuel pump assembly.
5Replace the access cover, and fasten the mounting screws for the access cover with a socket wrench. Connect the electrical connector for the fuel pump assembly, and replace the rear seat cushion. Connect the cable for the negative battery terminal, and start the engine. Check the fuel system for leaks.
Wednesday, March 26, 2014
How to Replace the Water Pump in a 1991 Mazda MPV
The Mazda MPV is a minivan produced by Mazda since 1989. Rear-wheel drive was standard on the 1991 model, but a 4x4 version was also available. The term "4x4" in this context indicates that the vehicle has four wheels that receive power from the drivetrain independently. The water pump in a 1991 Mazda MPV attaches to the front of the engine block and its replacement requires the removal of several additional components.
Instructions
- 1
Start the engine and remove the electrical connector for the fuel pump. Allow the engine to stall and turn the ignition off. Connect the electrical connector for the fuel pump.
2Remove the cable to the negative battery with a socket wrench to prevent the battery from causing sparks. Disconnect the air cleaner assembly.
3Place a sealable container under the radiator drain and open the radiator drain cock. Allow the coolant to drain into the container and replace the drain cock. Seal the container of coolant for later use.
4Disconnect the electrical wires to the spark plugs. Remove the air duct assembly, cooling fan, and cowling for the radiator with a socket wrench. Disconnect the drive belts and the pulley for the air-conditioner idler.
5Disconnect the baffle plate for the crankshaft pulley and remove the pulley with a socket wrench. Detach the coolant bypass hose and the upper hose for the radiator. Remove the retaining bolts for the timing belt cover, and remove the timing belt cover.
6Disconnect the upper idler pulley with a socket wrench and mark the direction of rotation on the timing belt so that you can install it correctly later. Remove the timing belt and the tensioner for the timing belt.
7Disconnect the mounting bolts for the water pump with a socket wrench. Remove the water pump from the engine block and discard the gasket for the water pump. Clean the mating surfaces for the gasket with a clean shop towel. Coat the new gasket with sealer and place it into position. Install the new water pump onto the engine and tighten the mounting bolts to between 14 and 19 ft.-lbs. with a torque wrench.
8Complete the water pump installation by performing steps 2 through 7 in reverse order. Fill the radiator with coolant and connect the air cleaner assembly with a socket wrench. Attach the cable to the negative battery terminal.
Friday, March 21, 2014
How Do I Change a Mazda B 4000 Fuel Pump
The Mazda B-Series is a line of pickup trucks manufactured by Mazda Motor Corporation from 1961 to 2006. The number in the series indicates the displacement of the engine, so a Mazda B-4000 has a 4-liter engine. This engine utilizes electronic fuel injection, which requires a highly pressurized fuel system. The fuel pump in a Mazda 4000 is mounted to the fuel tank, so the tank must be removed to service the pump.
Instructions
- 1
Open the cap on the fuel tank to relieve pressure. Connect pressure gauge T80L-9974-B to the pressure relief valve on the fuel supply manifold. Place the open end of the bleed hose on the pressure gauge into a gasoline container. Open the pressure gauge to relieve the pressure in the fuel system. Disconnect the pressure gauge from the pressure relief valve.
2Disconnect the cable from the batterys negative terminal to prevent accidental sparking. Siphon as much fuel as possible with a hose from the fuel tank into a gasoline container. Raise the vehicle with a jack and mount it on jack stands. Remove the mounting bolts for the skid plate with a socket wrench and remove the skid plate.
3Detach the fuel lines from the fuel tank and disconnect the electrical connections to the fuel pump. Support the fuel tank with a floor jack and remove the mounting bolts for the fuel tank straps with a socket wrench. Disconnect the fuel tank straps without deforming the fuel tank. Detach the fuel tank and lower it from the vehicle with a floor jack.
4Clean the fuel tank around the fuel pump with a shop towel to prevent contamination of the fuel when you remove the fuel pump assembly. Turn the locking retainer ring for the fuel pump assembly with a socket wrench and locking ring adapter. Remove the locking retainer ring and pull the fuel pump assembly from the fuel tank without damaging the float arm or fuel filter. Discard the mounting gasket for the fuel pump assembly and clean the mounting surface for the fuel pump assembly.
5Install the new fuel pump and mounting gasket by performing Steps 2 through 4 in reverse. Tighten the locking ring for the fuel pump assembly by turning it clockwise until it locks into place. Fill the tank with gasoline and check the fuel system for leaks.
Saturday, January 11, 2014
How to Replace the Battery in a Mazda Tribute 2005
Replacing the battery in a 2005 Mazda Tribute is a fairly standardized procedure. However, it may be helpful to use a computer memory saver device on vehicles made after the 2000 model year. These devices often save the preset stations and clock time, and they prevent the cars computer from being reset during the battery replacement. The 2005 Tribute features two engine choices: a 2.3-liter, four-cylinder motor or a 3.0-liter, six-cylinder engine.
Instructions
- 1
Place the 9-volt battery (if applicable) into the computer memory saver, and plug it into the cigarette lighter or power source for the 2005 Mazda Tribute. There are different types of memory saver devices for cars, and instructions vary.
2Turn off all power sources in the Tribute. Remove the key from the ignition. Open the hood.
3Locate the battery. In the 2005 Tribute, the battery is in the front of the engine compartment directly behind the drivers side headlight.
4Remove the nuts on the battery hold-down bracket located at the top of the Tributes battery by using the ratchet and a socket.
5Loosen the negative terminal clamp with the ratchet and a socket. The negative battery terminal clamp has a black wire running to the clamp and either the letters "NEG" or a minus sign stamped on the battery housing near the clamp. Use the channel locks on the terminal clamp once its loosened to wiggle the clamp back and forth and remove the clamp from the battery post. Repeat the procedure for the red-wire positive terminal clamp.
6Hoist the battery out of the engine compartment.
7Clean the battery terminals with the battery terminal cleaner and wire honing brush to remove any corrosion on the clamps.
8Insert the replacement battery into the tray. Align the posts with the appropriate side and clamp (negative post to negative cable and cl positive post to positive cable and clamp).
9Connect the red-wire positive terminal clamp to the positive battery post first. Tighten the clamp with the ratchet and a socket. Repeat for the negative battery terminal clamp and post.
10Spray the battery terminal clamps and post tops with battery corrosion protection solution.
11Remove all tools from the engine compartment. Close the hood.
12Unplug the computer memory saver from the power outlet. Disconnect the 9-volt battery from the memory saver (if applicable).
Friday, November 22, 2013
How to Install a Radio in Mazda Millenia
Classified as a luxury car, the Mazda Millenia offered a number of radio choices. Some models came equipped with a cassette player, while others had a single- or multiple-disc CD player. If replacing or upgrading your Millenia radio, you will need a special removal tool. The radio is held in place by internal clips rather than screws. This tool can be purchased in most stores that sell car stereos or from a Mazda or Ford dealer. Many Ford and Mercury radios use the same tool.
Instructions
Removal
- 1
Open the hood and use and adjustable wrench to disconnect the negative battery cable.
2Use a small screwdriver to carefully remove the four small rubber hole covers from the sides of the radio.
3Insert the Mazda radio hook tools into the holes along the sides of the radio to release the inner spring clips. Push the tools in firmly until you hear a "click." Maintain pressure on the side tools and carefully pull the radio straight out of the dash.
4Disconnect the antenna and wiring harness from the back of the radio. Push on the springs on the sides of the radio to remove the radio hook tools.
Installation
- 5
Attach the wiring harness to the new radio. If you are replacing the radio with a Mazda factory model, you can reuse the existing wiring harness and antenna connection. If you are installing an aftermarket radio, you may need a Mazda radio installation kit. In that case, follow the instructions with the kit.
6Connect the wiring harness and antenna cable to the back of a new factory radio. Slide the radio into the dash. You should feel the clips engage the radio. Replace the four rubber hole covers.
7Follow the directions supplied with the kit if you are installing an aftermarket radio.
8Reconnect the negative battery cable and test the radio.
9Enter an anti-theft code if you have installed a factory radio. Consult your owners manual for the code, or contact a Mazda dealer
Sunday, November 10, 2013
How to Reset the Dash Lights in an Mazda Rx8
You can reset and turn off the dash warning lights on your Mazda RX8 right from your home garage, saving yourself time and money. When you see one of these lights illuminate on your instrument panel, you need to have the vehicle looked at and repaired by a qualified mechanic. All of the mechanical and electrical functions of the vehicle are monitored by the On-Board Diagnostic computer. The computer receives trouble codes from sensors positioned throughout the vehicle and it alerts you to any problems or servicing needs of the Mazda via warning lights on the dashboard.
Instructions
- 1
Locate the fuse panel cover under the steering wheel and open it by pulling down on it with your fingers.
2Find the Engine Control Unit (ECU) fuse in the panel. You can find this by examining the fuse diagram that is located on the under part of the fuse panel cover.
3Locate the fuse pullers within the fuse panel. Use the fuse pullers to remove the ECU.
4Put the key into the ignition and turn it to the "on" position, taking care not to start the engine. Wait for three minutes. Shut off the ignition.
5Put the ECU fuse back in place and turn the engine on. Check to make sure all warning lights have turned off. Put the fuse pullers and fuse panel cover back in place.
Saturday, November 2, 2013
My Mazda 2000 626 Wont Start
The Mazda 626 is a four-door sedan. If you are having problems getting your Mazda 626 to start, there are a couple of key components to check in the car before you pay to have it checked out. The battery is the main piece of the puzzle when it comes to a car starting. The battery sends an electrical charge to the motor to get the car running. The fuel level can also be something that causes the car to sit without starting.
Instructions
- 1
Check your 626s fuel level. If you suspect your gas gauge to be broken, add some gas to your car and try to start it up.
2Pop the hood to your 626 and look over the battery terminals. The battery terminals connect the battery to the motor.
3Clean the battery terminals with a wire brush and some soda if any corrosion has built up.
4Jump-start the 626 and let it run for about 5 minutes so the battery can charge.
5Cut the car off and try to restart the car again.
6Replace the battery if the car will not restart.