Monday, November 17, 2014
How to Replace the Water Pump on a 2001 Grand Cherokee 6 Cylinder
The Grand Cherokee is a mid-size sport utility vehicle produced by the Jeep division of Chrysler. The WJ versions of this vehicle include the 1999 to 2004 models and represent a complete redesign over the previous Grand Cherokee. The most common engine in the 2001 Grand Cherokee is a 6-cylinder, 4.0-liter engine. The replacement of the water pump on this engine requires you to remove additional components to access the water pump.
Instructions
- 1
Allow the vehicle to sit over night to ensure the coolant will not burn you. Place a container under the radiator drain and remove the drain cock. Drain the contents of the radiator into the container and replace the drain cock. Store the coolant for later use.
2Disconnect the cable for the negative battery terminal with a socket wrench so you dont start the engine inadvertently. Detach the electrical connector for the cooling fan and remove the accessory drive belt. Disconnect the cooling fan and its pulley from the engine.
3Remove the retaining bolts for the water pump pulley with a socket wrench and disconnect the power steering pump. Detach the coolant hose and heater hose from the water pump. Disconnect the mounting bolts for the water pump and remove the water pump. Discard the gasket for the water pump.
4Clean the mating surfaces of the water pump and engine to remove any traces of the old gasket. Place a new gasket onto the new water pump and install the water pump to the engine. Torque the mounting bolts for the water pump to 17 foot-pounds with a torque wrench.
5Attach the heater hose and radiator hose to the water pump. Install the water pump pulley and torque its mounting bolts to 20 foot-pounds. Connect the power steering pump and the cooling fan assembly. Torque the mounting bolts for the cooling fan to 31 inch-pounds. Install the accessory drive belt and attach the electrical connector for the cooling fan.
6Connect the battery cable to the negative terminal with a socket wrench and ill the cooling system. Start the engine and check for leaks in the cooling system.
Tuesday, May 6, 2014
1997 Jeep Fuel Pump Repair
Chrysler uses the Jeep marquee for its line of off-road and sport utility vehicles. The 1997 models include the Cherokee, Grand Cherokee and Wrangler. These vehicles use multi-port fuel injection, requiring the fuel pump to deliver highly-pressurized fuel. The fuel pump in a 1997 Jeep is located under the vehicle, requiring you to raise the vehicle to service the fuel pump. These fuel pumps are not user serviceable, so you must replace a malfunctioning fuel pump.
Instructions
- 1
Disconnect the cable to the negative terminal on the battery with a socket wrench. This will prevent the accidental discharge of fuel while you replace the fuel pump. Siphon fuel from the fuel tank into a gasoline container until the fuel tank is below 1/4 full.
2Block the front wheels with chocks to prevent the accidental movement of the vehicle. Raise the vehicle with a floor jack and support it on jack stands. Disconnect the fuel hoses from the fuel sending unit.
3Disconnect the electrical wiring from the fuel sending unit. Turn the locking ring from the field sending unit counterclockwise with a hammer and brass punch. Remove the locking ring and detach the field sending unit from the vehicle. Remove and discard the O-ring on the fuel tank.
4Remove the fuel filter from the fuel sending unit and discard it. Detach the electrical wiring from the fuel pump. Release the clamp on the fuel line for the fuel pump and disconnect the fuel line. Remove the nut for the top mounting bracket of the fuel pump with a socket wrench. Detach the fuel pump from the rest of the fuel sending unit.
5Replace the fuel filter on the fuel pump and install the fuel pump into its top mounting bracket with a socket wrench. Connect the electrical wiring and fuel lines to the fuel pump. Place a new O-ring on the fuel tank.
6Place the locking ring onto the fuel sender unit and turn it clockwise with the hammer and brass punch until it reaches to the stop on the fuel tank. Connect the fuel lines and electrical wiring for the fuel tank. Lower the vehicle with the floor jack and fill the fuel tank with fuel. Start the engine and check for fuel leaks.
Friday, May 2, 2014
How to Install a Fuel Pump on 1991 Mazda 626 LX
The Mazda 626 is a series of cars manufactured by Mazda for the export market from 1979 to 2002. The 1991 Mazda 626 was a mid-size car, and the LX designator indicates a trim level in the United Kingdom. The engine for the 1991 Mazda 626 uses fuel injection, which requires the fuel pump to deliver pressurized fuel. The fuel pump for this vehicle is accessible from the rear passenger compartment.
Instructions
- 1
Start the engine, and remove the relay connector under the left side of the instrument panel. Allow the engine to stall, and turn the ignition switch off. Connect the relay connector.
2Disconnect the cable for the negative battery terminal with a socket wrench. Press the clip on each end of the rear seat to release the cushion, and remove the rear seat cushion. Detach the electrical connector for the fuel pump assembly. Remove the screws on the access cover for the fuel pump assembly, and open the access cover.
3Detach the fuel lines from the fuel pump assembly, and remove the mounting screws on the fuel pump assembly with a socket wrench. Discard the old gasket for the fuel pump assembly. Disconnect the electrical connector for the fuel sending unit, and remove the mounting nuts for the fuel sending unit. Disconnect the fuel sending unit from the fuel pump.
4Attach the fuel sending unit to the new fuel pump, and fasten the mounting nuts for the fuel sending unit with a socket wrench. Connect the electrical connector for the fuel sending unit, and place a new gasket on the fuel tank. Install the fuel pump assembly into the fuel tank, and fasten the mounting screws for the fuel pump assembly. Attach the fuel lines to the fuel pump assembly.
5Replace the access cover, and fasten the mounting screws for the access cover with a socket wrench. Connect the electrical connector for the fuel pump assembly, and replace the rear seat cushion. Connect the cable for the negative battery terminal, and start the engine. Check the fuel system for leaks.
Friday, April 18, 2014
How to Change the Fuel Pump in a 1996 Geo Metro
The 1996 Geo Metro has a four-cylinder 1.3 liter engine that uses fuel injection to deliver fuel to the engine at high pressure. The fuel pump is in the fuel tank, which means you must disconnect the fuel tank before you can replace the fuel pump. Experienced home mechanics should be able to do the job in several steps.
Instructions
- 1
Loosen the fuel tank cap to relieve the pressure in the fuel tank. Disconnect the fuse for the fuel pump relay in the engine compartment. Run the engine until it stalls, then engage the engine to ensure you have completely relieved the pressure in the fuel system.
2Disconnect the negative battery cable with a socket wrench to prevent accidental sparking from the battery.
3Siphon the fuel through the filler tube of the fuel tank into a container approved for gasoline. Detach the electrical connector for the fuel pump and fuel sending unit.
4Raise the vehicle with a floor jack and support it on jack stands. Release the clamps on the filler neck and disconnect the filler neck from the fuel tank. Disconnect the clamp from the inlet hose on the fuel filter and detach the inlet hose from the fuel filter.
5Disconnect the clamps for the fuel lines to the fuel tank and detach the fuel lines from the fuel tank. Support the fuel tank with a transaxle jack, and remove the mounting bolts for the fuel tank with a socket wrench. Disconnect the fuel tank and lower it from the vehicle with the transaxle jack.
6Release the clamps for the fuel lines on the fuel pump assembly and detach the fuel lines from the fuel pump assembly. Disconnect the attaching screws for the fuel pump assembly with a socket wrench and remove the fuel pump assembly from the fuel tank.
7Remove the mounting screws for the fuel pump. then detach the electrical connector for the fuel pump. Disconnect the fuel pump from the rest of the fuel pump assembly.
8Perform steps 2 through 4 in reverse to complete the fuel pump installation. Fill the fuel tank and connect the negative battery terminal with a socket wrench. Turn the ignition switch to the ON position. Start the engine and check for fuel leaks.
Wednesday, March 26, 2014
How to Replace the Water Pump in a 1991 Mazda MPV
The Mazda MPV is a minivan produced by Mazda since 1989. Rear-wheel drive was standard on the 1991 model, but a 4x4 version was also available. The term "4x4" in this context indicates that the vehicle has four wheels that receive power from the drivetrain independently. The water pump in a 1991 Mazda MPV attaches to the front of the engine block and its replacement requires the removal of several additional components.
Instructions
- 1
Start the engine and remove the electrical connector for the fuel pump. Allow the engine to stall and turn the ignition off. Connect the electrical connector for the fuel pump.
2Remove the cable to the negative battery with a socket wrench to prevent the battery from causing sparks. Disconnect the air cleaner assembly.
3Place a sealable container under the radiator drain and open the radiator drain cock. Allow the coolant to drain into the container and replace the drain cock. Seal the container of coolant for later use.
4Disconnect the electrical wires to the spark plugs. Remove the air duct assembly, cooling fan, and cowling for the radiator with a socket wrench. Disconnect the drive belts and the pulley for the air-conditioner idler.
5Disconnect the baffle plate for the crankshaft pulley and remove the pulley with a socket wrench. Detach the coolant bypass hose and the upper hose for the radiator. Remove the retaining bolts for the timing belt cover, and remove the timing belt cover.
6Disconnect the upper idler pulley with a socket wrench and mark the direction of rotation on the timing belt so that you can install it correctly later. Remove the timing belt and the tensioner for the timing belt.
7Disconnect the mounting bolts for the water pump with a socket wrench. Remove the water pump from the engine block and discard the gasket for the water pump. Clean the mating surfaces for the gasket with a clean shop towel. Coat the new gasket with sealer and place it into position. Install the new water pump onto the engine and tighten the mounting bolts to between 14 and 19 ft.-lbs. with a torque wrench.
8Complete the water pump installation by performing steps 2 through 7 in reverse order. Fill the radiator with coolant and connect the air cleaner assembly with a socket wrench. Attach the cable to the negative battery terminal.
Friday, March 21, 2014
How Do I Change a Mazda B 4000 Fuel Pump
The Mazda B-Series is a line of pickup trucks manufactured by Mazda Motor Corporation from 1961 to 2006. The number in the series indicates the displacement of the engine, so a Mazda B-4000 has a 4-liter engine. This engine utilizes electronic fuel injection, which requires a highly pressurized fuel system. The fuel pump in a Mazda 4000 is mounted to the fuel tank, so the tank must be removed to service the pump.
Instructions
- 1
Open the cap on the fuel tank to relieve pressure. Connect pressure gauge T80L-9974-B to the pressure relief valve on the fuel supply manifold. Place the open end of the bleed hose on the pressure gauge into a gasoline container. Open the pressure gauge to relieve the pressure in the fuel system. Disconnect the pressure gauge from the pressure relief valve.
2Disconnect the cable from the batterys negative terminal to prevent accidental sparking. Siphon as much fuel as possible with a hose from the fuel tank into a gasoline container. Raise the vehicle with a jack and mount it on jack stands. Remove the mounting bolts for the skid plate with a socket wrench and remove the skid plate.
3Detach the fuel lines from the fuel tank and disconnect the electrical connections to the fuel pump. Support the fuel tank with a floor jack and remove the mounting bolts for the fuel tank straps with a socket wrench. Disconnect the fuel tank straps without deforming the fuel tank. Detach the fuel tank and lower it from the vehicle with a floor jack.
4Clean the fuel tank around the fuel pump with a shop towel to prevent contamination of the fuel when you remove the fuel pump assembly. Turn the locking retainer ring for the fuel pump assembly with a socket wrench and locking ring adapter. Remove the locking retainer ring and pull the fuel pump assembly from the fuel tank without damaging the float arm or fuel filter. Discard the mounting gasket for the fuel pump assembly and clean the mounting surface for the fuel pump assembly.
5Install the new fuel pump and mounting gasket by performing Steps 2 through 4 in reverse. Tighten the locking ring for the fuel pump assembly by turning it clockwise until it locks into place. Fill the tank with gasoline and check the fuel system for leaks.
Tuesday, March 18, 2014
How do I Remove 1992 Ciera Power Steering Pump
Did your 1992 Ciera just transform itself from a power steering-equipped land yacht to a battleship with manual steering? Time to remove the power steering pump and get a new one. Most backyard mechanics will have an easy time with this repair. Dont be shy about taking the alternator out first if you have big hands that struggle in small places. The more room you have to work, the easier this job will be.
Instructions
Preparation
- 1
Disconnect the negative battery cable from the battery with a socket wrench.
2Pull the hoses off the steering pump. Tape the openings on the hoses and pump shut with tape to prevent dirt or other contaminants from getting into the power steering fluid. Put the hoses in a position where they are as high as possible to prevent fluid draining out.
3Loosen the alternator adjustment bolt with the socket wrench to create slack in the drive belt. Remove the belt by hand. This repair is much easier if you completely remove the alternator at this stage to create more room around the power steering pump.
4On 4-cylinder engines, remove the radiator hose clamp bolt just in front of the steering pump using a socket wrench. Remove the right engine splash shield after undoing the clips and screws that hold it in place.
On 6-cylinder models, you must remove the alternator before proceeding. Remove the upper alternator bracket and alternator pivot bolt with the socket wrench to remove the alternator.
Pump Removal
- 5
Loosen and remove the power steering pump retaining bolts with the socket wrench.
6Loosen and remove any braces on the power steering pump with the socket wrench. Remove the power steering pump.
7Remove the pump pulley from the pump. Keep the pulley to attach to the power steering pump you plan to install. At this stage you can choose to rebuild your existing pump or buy a new one.
Sunday, March 16, 2014
Installation Instructions for a Fuel Pump in a 2002 Chevrolet Suburban
The Chevrolet Suburban has been in continuous production since 1935. The 2002 model was a sport utility vehicle that also had other marketing names such as the GMC Yukon and Cadillac Escalade. This vehicle had several choices of engines, all of which had fuel injection. The fuel pump in the 2002 Chevrolet Suburban installs into the fuel tank. You must theore remove the fuel tank from the vehicle to install the fuel pump.
Instructions
- 1
Disconnect the cable on the negative terminal of the battery to avoid starting the engine accidentally. Remove the filler cap for the fuel tank to relieve the pressure in the fuel tank. Wrap a shop towel around the fuel pressure fitting on the fuel rail and attach a fuel pressure gauge to the fitting. Connect the bleed hose to the pressure gauge and place the open end of the bleed hose into a container approved for gasoline. Open the fuel pressure gauge to relieve the pressure in the fuel system. Remove the fuel pressure gauge from the fitting.
2Place one end of a hose into the filler tube of the fuel tank and place the other end into the gasoline container. Siphon as much fuel as possible from the fuel tank into the container.
3Disconnect the filler pipe and fuel lines from the fuel tank. Support the fuel tank with jack stands and remove the bolts for the fuel tank straps with a socket wrench. Disconnect the fuel tank straps and lower the fuel tank slightly so you can disconnect the harness clip from the cross member and the electrical connections from the fuel tank. Lower the fuel tank completely and remove it from the vehicle.
4Turn the retaining ring for the fuel sender assembly counterclockwise with a fuel tank sending wrench. Remove the retaining ring, and detach the fuel sender assembly from the fuel tank. Discard the gasket on the fuel tank. Pull the fuel strainer from the fuel sender assembly and discard the strainer.
5Detach the electrical connector for the fuel pump. Release the retaining clip for the fuel sensors electrical connector and detach the fuel sensors electrical connector. Release the retaining clip for the fuel level sensor and remove the fuel level sensor.
6Install the new fuel pump and gasket by reversing steps two through five. Tighten the bolts for the fuel tanks retaining straps to 30 ft. lbs. with a torque wrench. Tighten the bolts for the cross member to 37 ft. lbs. Fill the fuel tank and replace its filler cap. Connect the cable for the negative terminal on the battery with a socket wrench. Turn the ignition on for two seconds, then turn it off for 10 seconds to pressurize the fuel system. Turn the ignition back on and check for fuel leaks.
Thursday, March 13, 2014
How to Change an Oil Pump in a Celica GTS
The Celica was a series of coupes manufactured by Toyota from 1970 to 2006. The GT was the base model of the seventh-generation Celica made from 1999 to 2006. The GTS was a sportier version of the GT. The engine in the Celica GTS was a four-cylinder, 1.8-liter engine with the oil pump mounted on the front of the engine. The replacement of the oil pump in this vehicle requires the removal of additional components to access the oil pump.
Instructions
- 1
Position a drain pan under the oil drain and remove the drain plug with a socket wrench. Empty the oil into the drain pan and install the drain plug. Dispose of the used oil.
2Disconnect the negative battery terminal with a socket wrench. This will keep you from inadvertently starting the engine during the oil pump replacement. Remove the timing chain and disconnect the sprocket for the crankshaft with a socket wrench.
3Remove the mounting bolts for the oil pump with a socket wrench. Detach the oil pump and its gasket from the engine.
4Clean the mounting surfaces for the oil pump with a shop towel. Mount a new gasket to the new oil pump. Install the oil pump to the engine and tighten its mounting bolts to 80 inch-lbs. with a torque wrench.
5Install the sprocket for the crankshaft and the timing chain with a socket wrench. Connect the cable for the negative battery terminal.
6Fill the engine with oil and start the vehicle. Check and repair any oil leaks.
Wednesday, February 12, 2014
How to Repair the Washer Pump for a 2004 Mitsubishi Lancer
When the washer pumps fail on a 2004 Mitsubishi Lancer, the first symptom you may notice is a lack of fluid coming from the washer jets when you press the spray button. Although the pumps are durable and generally last for many years, they will need repair eventually. In order to repair a 2004 Mitsubishi Lancers washer fluid pumps, the pumps must be removed from the washer fluid reservoir and replaced; the pumps themselves are sealed, non-serviceable units.
Instructions
Removal
- 1
Loosen the lug nuts on the front, passenger-side wheel with a lug nut wrench. Raise the vehicle and set it down on jack stands. Remove the lug nuts and then remove the wheel.
2Remove the screws holding the side undercover panel to the engine and splash guard, using a ratchet and metric socket. Remove the bolts holding the inner splash guard to the fender and vehicle body, using a ratchet and metric socket.
3Disconnect the hoses from the washer pumps and allow the windshield washer fluid to flow into a drain pan.
4Disconnect the electrical connectors on the washer motors. Remove the washer motors from the reservoir by pulling them up and out of their mounting holes. Allow any excess washer fluid to flow into the drain pan.
Installation
- 5
Set the new washer pumps into position and press them down into their mounting holes until they are fully-seated.
6Reconnect the electrical connectors to both pumps and then reconnect the front and rear pump hoses. Remove the drain pan from underneath the vehicle.
7Set the inner fender splash guard into position and reinstall its retaining bolts. Set the side undercover into position and reinstall its retaining screws.
8Refill the reservoir and test the washer pumps. Lift the vehicle using the jack, remove the stands, and set it back down on the ground.
Friday, February 7, 2014
Honda Civic Gas Pump Troubleshooting
A faulty fuel pump will cause an engine to stall, hesitate and perform poorly. Malfunctions with the actual fuel pump itself or its electrical components may lead to situations where the engine simply wont start. The Honda Civics fuel pump is controlled by several electrical fuses. Blown fuses are an additional cause of a fuel pump malfunction and engine failure. Troubleshooting the fuel pump on a Honda Civic involves proper fuel filter maintenance, listening for noises when attempting to start the engine and checking the electrical fuses.
Instructions
- 1
Attempt to start the vehicle. Listen for sounds of the engine attempting to crank. Open the hood of the vehicle and the oil cap. Crank the engine again and check for movement within the oil filler nozzle. Turn the cars ignition switch to the "on" position if there is movement within the oil filler nozzle. Make sure the check engine light comes on and off. Listen for a click relay sound when the check engine light turns off. Listen for a whining sound from the fuel pump.
2Turn the Hondas ignition switch to the lock position prior to checking the fuse box. Turn off the headlights and any accessories that might be electrically powered. Check the electronic fuel injection main relay. Open the under-hood fuse box located on the drivers side, next to the brake fluid. Push on the two tabs located on each side of the boxs cover. Consult the diagram on the lid of the fuse box to determine which fuse controls the ignition system. Check all other fuses as a precaution.
3Check each fuse in the under-hood box by performing a visual inspection of the inside wires. Use a screwdriver to remove each fuse as necessary. Take the fuse puller from the back of the under-hood fuse box puller and use it to pull each smaller fuse out of the box.
4Locate the interior fuse box underneath the cars steering column. Use the fuse box puller to check all fuses in the interior fuse box. Look for blown wires inside each fuse. Replace blown fuses with a spare or a replacement. Locate spare fuses on the back of the under-hood fuse box cover. Replace fuses with a fuse of the same rating in order to ensure that a repeat blowout does not occur.
5Take the vehicle to an authorized Honda dealer to perform computerized tests on the fuel pump if the fuses are determined to be working properly. Change the fuel filter if comfortable prior to taking the car to an authorized dealer.
Tuesday, December 10, 2013
Installation Directions for a Sifton Harley Oil Pump on Harley Davidson Motorcycles
Sifton oil pumps are available for all Harley models for all years after 1935. Flatheads, Knuckleheads, Panheads and Shovelheads manufactured before 1980 may require crankcase modification. Good shop practice for Sifton installation on Harley-Davidson motorcycles manufactured between 1948 and 1962 requires the installer to plug and re-drill the crankshaft feed hole. Installation on models manufactured in the 1970s requires the installer to drill a pressure valve relief hole. Installation of a Sifton oil pump on Panheads manufactured from 1965 to 1969 requires the installer to drill a primary chain oil supply hole.
Instructions
- 1
Fit the pump assembly to the crankcase and inspect to ensure clearance between the oil pump body and crankcase. Improve clearance by carefully grinding down the oil pump body with a grinding tool.
2Disassemble, clean and inspect the oil pump. Use combination wrenches to disassemble the oil pump. Reassemble the pump dry without lubrication.
3Rotate the pump gears to check for binds. Confirm that drive gear keys are properly installed.
4Determine if gears that bind are supply or return gears. Remove and rotate gears that bind 180 degrees.
5Apply 20W50 engine oil to the oil pump drive shaft and the drive shaft bushing in the crankcase. Install the oil pump in the crankcase using combination wrenches and a flat head screwdriver. Place the pump drive gear over the drive shaft as the shaft is passed through the bushing and into the crankcase gear compartment.
6Install the drive shaft gear key and snap ring with snap ring pliers
7Hand tighten the two 1/4-inch x 1 1/2-inch bolts in the upper holes in the oil pump body. Attach the pump cover by hand tightening the four 1/4-inch x 2 3/4-inch bolts.
8Turn the oil pump gear to check for binding. Tighten the four 2 3/4-inch bolts in a cross pattern to 10 foot pounds of torque with a torque wrench. Check for binding after tightening each bolt.
9Turn the drive shaft to confirm free operation of the pump. Tighten the two remaining bolts to 10 foot pounds of torque with a torque wrench.
10Remove the oil pump check valve ball assembly by hand. Pour clean motor oil into the pump supply fitting while turning the oil pump drive gear.
11Replace the check ball, spring and cap after oil fills the check valve cavity.
12Install the pinion shaft drive gear, pinion gear and remaining parts in the gear case following the procedures stated in the shop manual for your year and model Harley.
13Connect the oil lines by tightening hose clamps over the return and supply fittings with a flat head screwdriver.
Monday, December 2, 2013
How to Wire a Fuel Pump on a 1984 Nissan 300 ZX
The Nissan 300ZX is a sports car manufactured by Nissan from 1984 to 1996 in the United States. The 1984 Nissan 300ZX has a 6-cylinder 3.0-liter engine, and some models have turbocharged engines. All versions of this vehicle use fuel injection, which requires a highly-pressurized fuel system. The fuel pump in the 1984 Nissan 300ZX is within the fuel tank, so you must remove it to install the fuel pump.
Instructions
- 1
Start the engine and disconnect the fuel pump relay in the fuse box. Wait for the engine to stall, and attempt to start the engine three more times to ensure you have completely relieved the pressure in the fuel system. Turn the ignition switch off.
2Disconnect the electrical connectors for the fuel gauge and fuel pump in the trunk. Place a hose into the fuel tanks filler tube, and siphon as much fuel as possible into a gasoline container.
3Detach the ring for the fuel filler neck on the fuel tank with a socket wrench, and remove the right rear wheel. Disconnect the protectors for the fuel filler tube protectors and the fuel lines to the fuel tank.
4Support the fuel tank with jack stands, and loosen the bolts for the retaining straps on the fuel tank. Disconnect the fuel tank and remove it from the vehicle.
5Turn the retaining ring for the fuel pump counterclockwise with a hammer and brass drift. Remove the retaining ring, and lift the fuel pump out of the fuel tank.
6Install the new fuel pump by performing steps two through five in reverse order. Replace the relay connector in the fuse box, and fill the fuel tank. Start the engine, and check for fuel leaks.
Friday, November 22, 2013
Installation Instructions for an Eagle Talon Water Pump
The Eagle Talon is a compact sport car also marketed as the Mitsubishi Eclipse and the Plymouth Laser. Chrysler and Mitsubishi manufactured the Talon in a joint venture from 1989 to 1999; the latest version included the 1995 through 1999 model years. A late model Eagle Talon has a four-cylinder 2.0-liter engine with the water pump on the front of the engine. The installation of the water pump in this vehicle also requires you to drain the radiator.
Instructions
- 1
Remove the cable on the negative battery terminal to prevent starting the engine during the procedure. Place the drain pan under the radiator drain, and remove the drain plug. Allow the coolant to drain into the container and store it for later use. Replace the drain plug.
2Disconnect the pivot bolt for the alternator brace with a socket wrench and remove the alternator brace from the water pump. Remove the retaining bolts for the rear cover of the timing belt and detach the rear cover from the engine. Disconnect the timing belt.
3Remove the mounting bolts for the water pump with a socket wrench. Detach the water pump from the engine. Discard the gaskets and O-rings for the water pump.
4Coat a new O-ring with water; mount it onto the water inlet pipe. Place a new gasket on the new water pump; install it to the engine block. Torque the mounting bolts for the water pump to between 8.7 and 11 foot-pounds with a torque wrench.
5Install the timing belt and the rear cover for the timing belt with a socket wrench. Connect the alternator brace and tighten the pivot bolt for the alternator brace to 17 foot-pounds.
6Fill the radiator with coolant. Reconnect the cable to the negative battery terminal. Start the engine and check for coolant leaks.
How to Replace the Fuel Pump in a 3000GT
The Mitsubishi 3000GT is a performance car and is also called the GTO. From 1991 through 1996, the 3000GT and the Dodge Stealth were manufactured identically. The fuel pump in a performance vehicle is directly involved in how well the engine runs. A clogged fuel pump will cause the engine to misfire, gas mileage to rise and performance to drop. Changing the fuel pump as soon as it begins to break down will prevent future problems.
Instructions
- 1
Park the Mitsubishi 3000GT on a flat, level surface, and set the parking brake. Open the hood, and disconnect the negative battery cable.
2Place the jack under the front of the car at the center of the frame. Lift the vehicle, and place jack stands under the front axles.
3Remove the cap to the fuel tank to release pressure on the fuel lines.
4Follow the fuel line coming out of the fuel tank to locate the fuel pump. Unplug the fuel pumps wiring harness. Place a drip pan under the fuel pump. Loosen the hose clamps with a slotted screwdriver, and disconnect the fuel lines. Point the fuel lines at the drip pan when they come loose to catch any spilled fuel, then dab the ends of the lines with a rag to clean up the remaining fuel.
5Remove the mounting bolts with a socket wrench. Remove the fuel pump.
6Attach the new fuel pump, and tighten the mounting bolts with a socket wrench. Attach the fuel lines to the fuel pump and tighten the hose clamps with a slotted screwdriver. Plug in the fuel pumps wiring harness.
7Remove the jack stands, and lower the car. Pump the gas pedal a few times to get fuel into the fuel lines.
Saturday, November 16, 2013
How to Install a Fuel Pump Module on a 98 S 10
The Chevrolet S-10 is a compact pickup truck that General Motors manufactured from 1982 to 2004 in the United States. It had a 6-cylinder 4.3-liter engine with sequential fuel injection, which requires a high-pressure electric fuel pump. The fuel pump in a 1998 Chevrolet S-10 is attached to the fuel tank. This requires you to remove the fuel tank before you can install the fuel pump.
Instructions
- 1
Disconnect the cable from the batterys negative terminal with a socket wrench to prevent starting the engine accidentally. Open the fuel tanks filler cap to relieve the pressure in the fuel tank.
2Siphon the fuel through the filler tube with a hose and drain the fuel into a gasoline container. Raise the rear of the truck with a jack and support it on jack stands. Remove the plastic tank from the fuel tank with a socket wrench. Release the clamp for the fuel tanks filler hose and disconnect the filler hose.
3Disconnect the electrical wiring and fuel lines from the fuel tank. Support the fuel tank with a floor jack and remove the fuel tank straps with a socket wrench. Lower the fuel tank slightly with the floor jack. Detach the electrical connections and fuel lines from the fuel sending unit. Lower the fuel tank completely with the floor jack and move it to your work area.
4Turn the locking ring for the fuel sending unit counterclockwise with tool No. J-24187. Remove the locking ring from the fuel sending unit and lift the fuel sending unit out of the fuel tank. Discard the O-ring for the fuel sender unit. Pull the fuel pump into the mounting tube as you pull it away from the bottom support. Pull the fuel pump out of the rubber connector once it clears the bottom support.
5Install the new fuel pump and O-ring by performing steps one through four in reverse order. Start the engine and check for fuel leaks.
Tuesday, November 12, 2013
How to Install the Water Pump on a 2003 HEMI 5 7
A Chrysler Hemi is an eight-cylinder engine named for its hemispherical combustion chamber. Chrysler has made three generations of this engine type, with the third generation entering production in 2003. A Hemi 5.7 engine typically appears in large Dodge vehicles and is a common option in Dodge RAM 2500 and 3500 pickup trucks. The water pump in these vehicles is on the front of the engine and you must remove several components to access it.
Instructions
- 1
Disconnect the cable on the batterys negative terminal with a socket wrench. Place a drain pan under the radiator drain and remove the drain plug. Drain the coolant into the drain pan and replace the drain plug.
2Place a square drive ratchet into the hole on the belt tensioner arm and rotate the tensioner clockwise to release the belt tension. Remove the drive belt and release the tensioner.
3Disconnect the shroud for the cooling fan and remove the cooling fan with a socket wrench. Detach the coolant-recovery bottle and the windshield washer bottle. Remove the compressor for the air conditioner and brace for the alternator.
4Remove the idler pulleys and belt tensioner with a socket wrench. Detach the hoses on the radiator and heater.
5Disconnect the mounting bolts for the water pump and remove the water pump from the engine. Install the new water pump and torque the mounting bolts to 18 foot lbs. with a torque wrench.
6Perform steps 2 through 4 in reverse sequence to complete the water pump installation. Connect the cable for the negative battery terminal with a socket wrench and refill the radiator with coolant. Start the engine and check for coolant leaks.
Saturday, October 26, 2013
How to Put a Fuel Pump on a 1994 Dodge Shadow
The Dodge Shadow was a compact car manufactured by Chrysler Corporation from 1987 to 1994. The 1994 version had a 4-cylinder 2.2-liter engine with throttle body injection. This early form of fuel injection used a relatively low fuel pressure of 15 pounds per square inch. The fuel pump in the 1994 Dodge Shadow is attached to the fuel tank, so the majority of the work in the installation of a fuel pump involves the removal of the fuel tank.
Instructions
- 1
Remove the filler cap for the fuel tank to relieve the pressure in the fuel system. Disconnect the cable for the negative battery terminal with a socket wrench to avoid unintentionally starting the engine.
2Loosen the lug nuts on the right rear wheel with a socket wrench. Raise and support the the vehicle on jack stands. Remove the cap from the drain tube on the rear of the fuel tank and connect a siphon hose to the drain tube. Drain the fuel from the fuel tank into a gasoline container. Remove the filler tube for the fuel tank with a socket wrench. Remove the right rear wheel.
3Detach the electrical wiring for the fuel pump and fuel sending unit. Disconnect the fuel lines for the fuel tank and support the fuel tank with a transmission jack. Loosen the mounting straps for the fuel tank and lower the fuel tank slightly with the transmission jack. Disconnect the hose on the pressure relief valve and remove the filler tube from the fuel tank. Remove the mounting straps for the fuel tank and lower the fuel tank with the transmission jack.
4Release the quick-connect fittings for the fuel lines of the fuel sender unit and disconnect the fuel lines. Remove the mounting bolts for the fuel sender unit with a socket wrench and pull the fuel sender unit from the fuel tank. Detach the electrical wiring from the fuel pump.
5Remove the nut for the lower support bracket of the fuel pump. Disconnect the lower support bracket and gasket for the fuel pump. Release the clamp for the inlet hose of the fuel pump and detach the hose. Detach the fuel pump from the fuel sender unit.
6Install the new fuel pump by reversing Steps 2 to 5. Fill the fuel tank and connect the cable to the batterys negative terminal with a socket wrench. Start the engine and check for fuel leaks.
Monday, October 21, 2013
How to Replace a Water Pump for a 1998 Chevrolet Monte Carlo
Its not difficult to replace the pump for a 1998 Chevrolet Monte Carlo. In fact, replacing a pump should a priority since a deteriorating pump is generally the root of poor fuel economy and lackluster vehicle performance. The Monte Carlos engine wont even operate if the pump isnt working. The pump located inside the 1998 Chevrolet Monte Carlo is accessed through a panel in the trunk.
Instructions
- 1
Use the socket wrench to remove and take out the fuel pump relay. Its attached on the engine compartments right side near the fuse panel. Turn on the engine. Let it run until it stops so that the fuel pressure will be relieved.
2Take out the trunk liner. Remove the cars spare tire. Youll now see the cars access panel which will allow you to access the pump. Take of the bolts which hold the pump in place. Take off the panel.
3Inspect the pump assembly. Clean out any dirt or debris from around it. Unsnap the fittings which keep the lines in their place. Disconnect the electrical connector. Unlatch and remove the large ring which holds the pump assembly.
4Take off the pump assembly. Replace it with the new one. Put the latch back into its original place. Carefully plug the electrical connector back in. Put the spare tire back in and reinstall the access panel.
Tuesday, October 15, 2013
How to Remove the Coolant Pump of a 99 Jetta Glx 2 8 6Cyl AAA
The Jetta is a small family car that Volkswagen has manufactured since 1979, and the third generation of this series includes the 1993 through 1999 models. The GL trim level for the 1999 Jetta features Volkswagens AAA engine, a six-cylinder 2.8-liter engine with two valves per cylinder. The coolant pump for the 1999 Jetta circulates water and coolant through the engine to prevent the engine from overheating. To remove the water pump from an AAA engine, you will need an engine hoist to access the coolant pump.
Instructions
- 1
Disconnect the cable from the negative battery terminal with a socket wrench. Place a container under the radiator drain and remove the drain plug. Drain the coolant from the radiator and replace the drain plug. Disconnect the air cleaner assembly.
2Mark the accessory drive belt to indicate its direction of rotation. Hold the drive belts pulley in place and remove the drive belt. Disconnect the the exhaust pipe from the catalytic converter with a socket wrench.
3Remove the mounting bolts for the coolant reservoir and move it out of your way. Disconnect the mounting bolts for the rear engine mounts and the coolant pump. Raise the engine from its rear mounts with an engine hoist and remove the coolant pump.